The right automation solution for your autoinjector

AUTOINJECTOR FINAL ASSEMBLY

Our autoinjector assembly systems for any autoinjector provide scalable output rates from 2 ppm – 320 ppm. Standard or Custom engineering available

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Standard Autoinjector Platform

Our expertise ranges from the pre-assembly of sub-components to the final assembly of autoinjectors.

Output rates: 2 – 320+ ppm
Suitable for the assembly of any common three-piece autoinjector
Predesigned for shorter delivery times, optimized foot print and lowered power/air usage.

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OVERVIEW

SPECS

Features

Quick retooling of stations to accommodate new products or variants
Quick retools, combinations of stations via interfaces, introduction of new stations/modules or product changes
Can be combined with manual workstations

Applications

Ideal for products with a small number of parts, or ones still under development
Reusable: Individual functions can be replaced
Ideal for the product development phase and assembling large quantities of products with short lifecycles

Recommended for

Specially developed for assembling items that need to go into production quickly or require frequent design change
Pumps, tube sets, blood collection, syringes, inhalers, other medical devices
Multiple-track assembly possible

Specs

Scalable output rate from 20 – 320+ ppm
Cleanroom Class: ISO 8
Standard documentation package
Platform: SuperTrak™ with stations

Reject rate < 1%
Footprint: 8m x 5m (for 120 ppm)
SCARA robot to achieve high speed and placement accuracy

OEE >95%
Loading options from manual to fully automated
Controls: Rockwell or Siemens

Key Benefits

Standard as well as highly-customized solutions while always staying flexible and innovative.

Exceptionally Versatile

Perfect for manufacturing either low or high volumes of items, and for both semi- and fully-automated assembly. Accommodates both round and cut flange syringes.

Lower Design Costs

Pre-engineering means lower design costs and faster delivery for standardized platforms. Capable of handling external drive units. Optimized compact floor space designs.

Sustainable

Connected factory floor management system for superior manufacturing OEE, productivity, and product quality. Low maintenance and minimum power/air usage.

Customizable

A wide variety of customization options such as manual workstations, feeder units or tray handling. Process technologies and testing systems can be integrated, such as vision systems and tests for leakage and back pressure.

Low Volume Autoinjector Assembly

Semi-automated, servo-driven cell for pre-testing, verifying and validating the assembly of syringes.

Output rate: 2 ppm
Suitable for clinical trials and product development phase
Ensure proper device assembly with force-displacement feedback

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OVERVIEW

SPECS

Features

Automation for validating combination device assembly
Transferable and scalable for high volume
Force-distance control to verify good part assembly
Data management for auditing and traceability
Small footprint for manufacturing flexibility

Applications

Ideal for clinical trials, orphan drugs, and personalized medicine
Reusable: Individual functions can be replaced
Ideal for the product development phase and assembling large quantities of products with short lifecycles

Recommended for

Autoinjectors (Device-Body / Device-Drive Unit / Pre-filled syringe)
Pen injector (Device-Cartridge holder / Device-Dosing Mechanism / Cartridge)

Specs

Output rate: 2 ppm
Footprint: 1100 x 720 mm
Weight: 320 kg

Height: 1030 mm
Communication: Ethernet Protocols
HMI: 7″ Touchscreen

Power: 230 V. 20 A. 50 Hz
Availability: on shelf
Documentation: Standard package

Key Benefits

Standard as well as highly-customized solutions while always staying flexible and innovative.

Exceptionally Versatile

Perfect for manufacturing low volumes with adjustable station properties.

On-shelf Solution – Low cost

Available for shipment within days for your clinical trials.

Resources

VIDEO

Autoinjector Handling Line

Infeed for labeling and packaging, handling of trays, position transfer, transport.

BROCHURE

Final Assembly for 3-Piece Autoinjector for Mid/High-Volume

End-to-end automation solution for YpsoMate®-style autoinjector assembly. Configured for shorter delivery times.

BROChURE

BROCHURE

Final 3-Piece Autoinjector Assembly Systems

Our final assembly solutions are suitable for scalable output from 2 to 320+ ppm. Shorter delivery times, optimized footprint, and lowered power/air usage.

BROCHURE

Final Assembly of Autoinjectors

Our standard autoinjector solution is pre-engineered for lower design costs and faster delivery. As the demand for tools for the self-administration of drugs increases, you need manufacturing processes that are safe, reliable, compliant, and customizable.